Description
5 gallon bottled water filling machine product description
5 gallon bottled water filling machine is mainly made up of
Automatic Caps Removal Machine, automatic up-down loaded barrel
machine, wind sending and washing caps machine, sterilization
machine, rotary filling capping machine. Auxiliary equipment are
conveying system, heat shrinkable film machine, LED light
inspection machine, pail bagging machine, automatic stacking
machine.
1 automatic cap-pulled machine
New patent *- plate-style removal cover, pull cover sucessfully
**0% accurate, pulling barrel mouth does not hurt the bucket. While
low temperature, heating device can be used and easily pulled out,
the heat pipe power is only 3 kw.
2 rotating brush barrels machines
High speed rotating and brushing barrels (speed is adjustable),
brush for cleaning barrel neck barrel bottom, all-round
cleaning. secondary water spray cleaning at the exit, closed
machine without a drop of water. Clear water tank and alkali
water tank manhole design, automatic cleaning, ensure clean
thoroughly, no secondary pollution. Set the sliding device to
prevent the bottle from being got stuck.
3. automatic up-down loaded barrel machine
Using new patent of three- step cylinder way,barrel can be
loaded up and down and moved within 2 cm difference in
barrels, accurate positioning and no noise ,no hurting the
bucket. stainless steel bearings are imported from Sweden.
4 wind sending and washing caps machine
Wind lids, broadly unobstructed, *0 sterilization workstation (*0
station backwater cleaning, disinfection cleaning for *0 station,
*0 sterile water washing), disinfection completely without
secondary pollution. automatic alarm when lack of caps.
5 washing barrels inside disinfection machine
High pressure flushing barrel inside , disinfectant spray barrel
wall in all directions, hot alkaline reflux quickly, with the help
of designed bubble barrel mouth device, clean, disinfect
thoroughly. We have also designed and added the lining of algal
removal equipment.
6.straight pressureless filling capping machine
New patent technology positioning quantitative filling, no
pressure filling, achieve accurate liquid level ,no inflation
barrels, get **0% filling drinking water. Suitable for small and
medium filling equipment. No water drop, and no secondary
pollution.stainless steel chain link plus cylinder is used to press
caps, double pressure. Automatic alarm when lack of caps.
7. Rotation with normal pressure filling capping machine
Filling valve for independent innovation, atmospheric pressure,
liquid level accurately, no spraying barrel or rising ,bestl
filling effect. Adopting the new round of in and out of the barrel,
if it is less than 3 barrels ,it will stop working. **0% filling
water, no water drop, no secondary pollution. Suitable for large
and medium-sized equipment filling. Adopt stainless steel chain
link gland, plus cylinder, double gland. Automatic alarm if lack of
caps.
8, electric control system
Computer controls the whole system running, independent electronic
work station. Filling machine failure, sound and light alarm, the
system shuts down equipment depending on the degree of alarm
selectively, security, to the greatest extent. Components are
imported from Schneider of Germany , Mitsubishi of Japan's and
Siemens .
7. Transmission system :
Conveyor chain plates are all made of **4 stainless steel,
guardrail are made of SUS stainless steel imported from
Sweden . With design of water catcher below, it can prevent the
drop of water, keeping the floor clean. Drive motor with reducer
are imported from Italian MOTOVRIO. Stable running, convenient
installation and maintenance, long service life.
8 heat shrinkable film machine
Patent product, induction switch, automatic temperature control,
and always maintain the best heat shrinkable environment. A full
set of electric power is 3 KW.
9. led lights inspection
Using highlight LED light source with energy conservation and
environmental protection, soft lights does not hurt eyesight.Low
speed (static) light inspection, detection effect is good.
*0 Lifting barrels and bagging machine
Linear continuous lifting barrels and bagging , improve work
efficiency, reduce man-made pollution. Drive motor adopts MOTOVRIO
in Italy.
*1 automatic stacking machine
After our independent research,we have created the automatic
stacking machine , Using the chute type since the gravity into
barrels, standby power consumption. The built-in signal detection,
automatically adjust the stack velocity. Covering a small area, low
operating cost, one person can operate to complete.
Technical features:
5 gallon bottled water automatic filling production line , the core
product of shenzhen jiuzhou Environmental Technology Co., Ltd. With
its multiple patent technologies, processes and configurations, it
is exclusive in China and we have been in the leading position in
this field, with more than **0 sets of related engineering
experience, we have become the pioneer of domestic bottled water
filling equipment. Many patent research and development technology
have been mature . The whole optimization process, filling sealing,
ensure production shop floor clean without a drop of dew.
Equipments are all right to park arc, neat appearance atmosphere.
Stable equipment, safety operation, energy saving ,water
saving.
The whole barrel water filling equipment, automatic assembly line
has the following features:
1. Security and reliability guarantee:
All electricity, gas components are imported and brand-name
products, each units of the whole production line are all in PLC
control .We have designed safety test device in each place in the
operation process to ensure normal operation of single and whole
line continuous coordination function, at the same time, give full
consideration to the whole line and single machine fault protection
device.
Superior design and sophisticated manufacturing ensure the reliable
operation of the whole line.
2. Degree of automation:
The whole production line adopts automatic design, automation
degree is high, , all working are in automation status, especially
in purification between filling to reduce secondary pollution
except some necessary manual operation (such as inspection,
etc.).
3. The equipment running cost:
Adopting the optimized technology and design, on the premise of
guarantee the quality of products, We reduce production operation
cost to the maximum.
4.Applicability:
For different customers have different conditions of the site
itself characteristic, the equipment of our company products have
great adaptability and randomness, being able to be with different
complicated field to do the appropriate adjustment of
installation.
5. Performance:
Using advanced computer man-machine interface operation
instructions,we can control the machine running and fault display
easily and comprehensivly.
6. production logistics
The whole barrel water filling equipment is stable and
reliable design, operation and maintenance of the ease, also give
full consideration to the route of production logistics, reducing
the cost of other parts of the process of investment.
Five gallons filling equipment types:
5 gallon filling equipment **0 barrels per hour,
**0 barrels per hour,
**0 barrels per hour,
**0 barrels per hour,
***0 barrels per hour,
***0 barrels per hour,
***0 barrels per hour,
***0 barrels per hour.
Performance parameters:
|
NO.
|
Equipment name
|
main technical parameters
|
qty
|
unit
|
|
1
|
Double heads caps removal machine
|
Pull LIDS and frame are made of imported **4 stainless steel,
the other USES the import high quality brand, design elegant,
reliable operation.
|
1
|
set
|
|
2
|
Empty barrel led inspection box
|
Large width, high brightness. LED energy saving l
|
1
|
set
|
|
3
|
Automated rotary brush barrel machine
|
Wash every parts of the barrels,Equipped with circulation
water tank, circulating pump, double filter,
|
1
|
set
|
|
4
|
Auto passing and washing caps system
|
Auto up caps and wash,SUS**4（including cover disinfection,
cleaning)
|
1
|
set
|
|
5
|
Auto uloaded barrel system
|
Tilting cylinder, with 3 m on the chain
|
1
|
set
|
|
6
|
Auto barrel washer
|
8 rows *5 points
Take lye heating system, constant temperature system can be
heated to ****0 ℃
|
1
|
set
|
|
7
|
filling/capping 2 in 1
|
，*2 head atmospheric type filling, capping part adopts
stainless steel chain continuous block plus cylinder gland, dual
gland
|
1
|
set
|
|
8
|
conveyor chain for barrels to go out
|
Italy gear motor, **4 stainless steel shell, H stand
|
*0
|
metre
|
|
9
|
Unpowered roller
|
SUS**4，H shape bracket
|
*0
|
metre
|
|
*0
|
Led inspection
|
wide，bright LED energy saving light
|
1
|
set
|
|
*1
|
Heat shrinkable label machine
|
Uniform temperature control and shrinkage effect is good
|
1
|
set
|
|
*2
|
Spare parts for 1 year
|
Photoelectric switch valve
|
1
|
batch
|
|
|
Optional equipments
|
|
|
|
|
1
|
Lifting and bagging machine
|
Reasonable design,high efficiency
|
1
|
set
|
|
2
|
Auto Stacking machine
|
Japan's mitsubishi PLC, Taiwan's Yang Ming photoelectric
switch
The French schneider contactor
Taiwan wei lun color 7 "touch screen
|
1
|
set
|
Note: this is basic parameters details for ***0 barrels five
gallons per hour filling equipment, it may change according to the
actual situation.
Process flow diagram:
