Open frame MFG Generator
GENERAL DESCRIPTION
SPW1 ultrasonic assembly systems are available from *******0
Watts output power. This enables operating in the continues,
distance, time, energy or peak power welding modes, depending
on the control level selected. Multiple modes are valuable for
applications requiring a high level of process control and weld
quality.
In addition, the amplitude can be regulated from *****0% from
the front panel or via a remote ***0 volt signal. All systems
include the enhance digital processor PID / PLL frequency
control with a frequency window + - ***0 Hz providing enhanced
performance, consistency, and reliability.
It also includes a user interface with a LARGE LCD display
designed for ease of use in setup, operation, and
troubleshooting. The system also has enhanced data capabilities
for configuration and information management.
These systems are designed for use in manual, semi-automated,
or fully automated environ¬ments. An actuator may be connected
and controlled direct from the generators *5 pole Sub-D
connector.
All specifications subject to change without notice.
KEY FEATURES
User Interface/Process Controls
•User interface featuring makes setup, operation, diagnostics,
and troubleshooting easier.
•Lan remote interface connections available
•1 ms sampling rate of data provides superior performance,
consistency, and control.
•Multiple welding modes depending on control level, time,
energy, peak power, and ground detect. Energy is settable in
increments of 0.1 watt. Peak power can be set in increments of
1 watt %.
•Amplitude *****0% — can be controlled from the front panel or
from remote with a ***0 volt signal.
•Expanded process control limits, trigger range, energy
compensation , provide more choices in application setup.
•Expanded quality monitoring limits to identify “reject”
parts.
•Built-in digital amplitude control - for fine tuning of
critical applications, because amplitude is the most important
variable in ultrasonic welding. The settings has a range of *0%
to **0%. Amplitude stabile even under voltage fluctuation.
•True alarm messages for ease of troubleshooting, with links to
additional information.
•Self-diagnostics - visual, audible, and logic output
alarms.
•Built-in frequency and memory diagnostics for simplified
trou¬bleshooting of the converter/booster/ horn stack.
•Alarm and cycle counters are built in for tracking production;
works via a real time clock.
•Built-in ground detect with scrub / Afterburst time delay up
to *0 seconds to increase tooling and converter life in cut and
seal applications.
•Selectable pre-triggering or trigger by time.
•Fully voltage and current protected - able to cut cable under
full load, without damaging the generator.
•Password protection feature for lock-out of unauthorized
process changes
Power Supply
•Line / Load Regulation - Corrects for variations
due to power line fluctuations and varying load
conditions.
•Auto tune plus Memory - Provides fully-automatic tuning in a
range of ±***0 Hz going up from *9.**0 for *0 kHz horns, ±***0
Hz *9 kHz for *0.**0 Hz horns, and ± ***0 Hz around *9.**0 kHz
for *0 kHz horns, and stores the horn frequency during initial
start up test.
•IP *5 the generator can be delivered as IP*5, for hard
environment production.
•Selectable Starting Ramp - To accom¬modate starting
characteristics of a wide range of horns. This feature makes it
easier to start more difficult horns or enables faster cycle
rates.
•System Protection Monitor (SPM) Five levels of power supply
protection are provided:
1) phasing, 2) over voltage, 3) over current.
Series ***0 ***0 ***0 ***0
Output power: ***0 Watts ***0 Watts
***0 Watts ***0 Watts
Line voltage: *****0 V AC *0/*0 Hz, 1ph. ******0 V AC *0/*0 Hz,
1ph. ******0 V AC *0/*0 Hz, 1ph.******0 V AC *0/*0 Hz, 1ph.
Max. current: 7 amps max. *4 amps max. *9 amps max. *5 amps
max.
Frequency: ****0 kHz ****0kHz ****5 kHz ****5 kHz
Max. cycle rate: **0 cpm *
Ambient temp. range: *****2° F (***0°C)