Custom-made gear induction heater

Prix FOB

Obtenir le dernier prix

1000 USD / Set ( Negotiable )

1 Set Minimum Order

Pays:

China

N Â° de modÃ¨le:

Custom-made gear induction heater

Prix FOB:

1000 USD / Set ( Negotiable )(Negotiable) Obtenir le dernier prix

LocalitÃ©:

Prix de commande minimale:

1000 per Set

Commande minimale:

1 Set

Packaging Detail:

Sea-safety export plywooden case

Heure de livraison:

Within 30 days after receipt of payment

Capacité de Fournir:

8000 Set per Year

Payment Type:

Groupe de produits :

bearing heater

Contacter maintenant

ZMtool (Shanghai ) Co., Ltd

China

Membre gratuit

Personne Ã contacter Mr. Leo

RM203,3floor, Building 2, No585 Jinbi Road, Fengxian District, Shanghai., Shanghai, Shanghai

Contacter maintenant

SpÃ©cification du produit

Item:Custom-made gear induction heater
Application:bearing heating and mounting
Color:Orange or as customer's request
OEM, ODM Service:Yes
Payment terms:T.T in advance
Warrenty:1 year

La description

Relying on the specialized techinal team, professional producing technology, ZM can design and produce kinds of customized induction heaters according to Users work-piece requests. Such as Gear, Gear box, coupling and so on

Feature
* Static Var Compensation, higher heating rate.
* Automatic demagnetization
* Time display switch on temperature mode
* Powerful design for demanding industrial application
* Maximum capacity for both work piece size and heating capacity
* Equipped with handcart ,easy operation.

Specification

Voltage/Current	*0V±0%/*2A
Power Rating	5.0KVA
Frequency	0/0Hz
Bore diameter of work piece	φ*-φ0
Max. O.D of work piece	**00mm
Max. width of Work Piece	**0mm
Max. weight of bearing / Other parts	00Kg/*0Kg
Max. temperature (approx)	240 °C
Mass Heater body(Incl. Yokes)	*00Kg
Figure dimension(mm)	*0mm0**0mm
Mass Heater body(Incl. Yokes)	**0Kg
Mass Heater body(Incl. Yokes)	**0Kg
Mass Heater body(Incl. Yokes)	***0Kg

Accessories

Standard yoke	Min bore diameter of work piece (Vertical position)
*00**0	Φ**5mm

Successful caseï¼š

ZM Technical teamdesigned one heavy-duty induction gear heaters to one Customer in South Aisa for gear and gear ring assembly.

Main characteristics

1.1 Modelï¼šZM-CA***0SH

1.2 Structureï¼šstandingï¼Œmovable case

1.3 Max loadï¼š***0Kg

1.4 Max temp. **0â„ƒ

1.5 Way of controlï¼štime-control/digital display/temperature control

                    automatic alarm after finishing the heating

                    Heating accuracyï¼›± 5â„ƒ

1.6 Electrial parameterï¼šVoltage two-phase AC**0V±*0ï¼…ã€*0HZã€

Rated capacity:*5KVAã€

Rated currency:**8Aã€

ï¼ˆWe adopt Self healing capacitor compensation for the heater, the power will be around *5KVA after the compensation, the real power is around *0KVA. *0% of power can be saved by this way.ï¼‰

2. The applicable size of workpiece, yoke configuration and the operation

2.1 Applicable size of workpieceï¼š

Workpiece sizeï¼šinner diameterï¼šφ***-φ***0mmï¼›

outer diameterï¼šmax.φ***0mmï¼›Heightï¼šMax.**0mmã€‚

2.2 Yoke configuration:

φ **0mm*1pc ï¼ˆYoke size: **0***0***0mmï¼‰

Heating results for work-piece

1. Heating Gears:
l       Work piece 1: ID **0mm; OD: ***3MM, the assembly tolerance for the inner hole and Shaft is T6 H7. The tolerance on the T6 is 0.**2mm. the lower tolerance is 0.*4mm;Upper tolerance on the H7 is 0.**2, lower tolerance is 0..

According to below parameter, we get the max. tolerance of interference fit between the shift and gear is 0.**2mm

Theoretically, the inner ring will be expanded when the work piece be heated up to **0°C

0.**2÷*2÷0.*****1÷**0=*3â„ƒï¼ˆTheoretical heating temperatureï¼‰

Approx. ambient temperature is *0â„ƒ**3â„ƒ=*3â„ƒ

Theoretically, when the gear be heated up to *3â„ƒ, the inner ring can expanded 0.**2mmï¼Œbut the real expanded temperature is less ****0â„ƒto the theoretical temperature. Meanwhile, in order to avoid the assembly of shift occurring eccentricity, so set the target temperature as******0â„ƒ

Approx heating time: Within **3 hours for 4Ton of this gear up to **0â„ƒ

l       Work piece 2:ID **0mm2; OD: ***3MM, the assembly tolerance for the inner hole and Shaft is T6 H7. The tolerance on the T6 is 0.**0mm,the lower tolerance is 0.*6mm;Upper tolerance on the H7 is 0.**3, lower tolerance is 0..

According to below parameter, we get the max. tolerance of interference fit between the shift and gear is 0.4mm.

Theoretically, the inner ring will be expanded when the work piece be heated up to **0°C

0.4÷*2÷0.*****1÷**0=*2â„ƒï¼ˆTheoretical heating temperatureï¼‰

Approx. ambient temperature is *0â„ƒ**2â„ƒ=*2â„ƒ

Theoretically, when the gear be heated up to *3â„ƒ, the inner ring can expanded 0.*0mmï¼Œbut the real expanded temperature is less ****0â„ƒto the theoretical temperature. Meanwhile, in order to avoid the assembly of shift occurring eccentricity, so set the target temperature as******0â„ƒ

Approx heating time: approx. 3 hours for 4Ton of this gear up to **0â„ƒ
2. HeatingGear ring

l       Work piece 1:The max. interference fit is 1.*5mm for the gear whose I.D. is ***0mm

Theoretically, the inner ring will be expanded when the work piece be heated up to **0°C

1.*5÷*2÷0.*****1÷***0=*7â„ƒï¼ˆTheoretical heating temperatureï¼‰

Approx. ambient temperature is *0â„ƒ**7â„ƒ=**7â„ƒ

Theoretically, when the gear be heated up to **7â„ƒ, the inner ring can expanded 1.*5 mmï¼Œbut the real expanded temperature is less ****0â„ƒto the theoretical temperature. Meanwhile, in order to avoid the assembly of shift occurring eccentricity, so set the target temperature as******0â„ƒ

Approx heating time: approx.**3 hours this gear ring up to **0â„ƒ

l       Work piece 2:The max. interference fit is 2.*5mm for the gear whose I.D. is ***0mm

Theoretically, the inner ring will be expanded when the work piece be heated up to **0°C

2.*5÷*2÷0.*****1÷***0=*9.5â„ƒï¼ˆTheoretical heating temperatureï¼‰

Approx. ambient temperature is *0â„ƒ**9.5â„ƒ=**9.5â„ƒ

Theoretically, when the gear be heated up to **9.5â„ƒ, the inner ring can expanded 2.*5 mmï¼Œbut the real expanded temperature is less ****0â„ƒto the theoretical temperature. Meanwhile, in order to avoid the assembly of shift occurring eccentricity, so set the target temperature as******0â„ƒ

Approx heating time: approx. **4 hours this gear ring up to **0â„ƒ

Pays:	China
N Â° de modÃ¨le:	Custom-made gear induction heater
Prix FOB:	1000 / Set ( Negotiable ) (Negotiable) Obtenir le dernier prix
LocalitÃ©:	-
Prix de commande minimale:	1000 per Set
Commande minimale:	1 Set
Packaging Detail:	Sea-safety export plywooden case
Heure de livraison:	Within 30 days after receipt of payment
Capacité de Fournir:	8000 Set per Year
Payment Type:	-
Groupe de produits :	bearing heater