Automatic Optical Inspection

La description

Product Description:

The Automatic Optical Inspection TV**0 includes five parts: three-axis servo drive system, hardware control systems, optical automatic identification systems, high-precision optical inspection system, which is made up of an industrial-grade optical camera. The high precision guide rail and screw rod, which are from Japan THK, are built-in the three-axis drive system guarantee the transmission accuracy. The AOI TV**0 ensures a high transmission accuracy. It is suitable for inspecting unqualified components, independent parts, chips and many more. It improves your production efficiency and quality.

Technology Features:

1. Place your PCB:
a) Integrated splint device without barrier for a convenient in- and output of circuit boards. Equipped with a boundless card board device which clamps circuit board components under zero margins.
2. Asynchronous testing function:
a) Confirming testing result artificially, at the same time it is able to  test next PCB, which can save testing time.
3. Refill function:
a) Every component can be set as a standard templet, which is suitable for multi-material and soldering.
4. Choosing your reference point:
a) Besides the traditional rotundity, a rectangle, crisscross and triangle reference point can be chosen, the characteristic signs are used for marks discretionary.
5. Discretionary measure of the angle:
a) Measuring of angle is suitable for all components、solder and bridge testing.
6. Optimize automatic route:
a) To ensure that the camera takes the shortest and fastest way for testing, the cameras` walking position is  based on an intelligent machine learning method.

Components Inspection:

The TV**0 can inspect missing components, dislocated components, reversion, components damage, improper components, error polarity and many more. This AOI is developed by Torch itself, which makes use of color, station and static information of digital for an inspection which is more colorful to identify components more easier. It is a high precision inspection machine.

Welding Pad Inspection:

There are obvious differences for little solder, normal solder and over　solder by colorful lamp-house disposal. It has lower requirement to location accuracy of components and then inspect low precision PCB.

IC Welding Feet Inspection:

It can identify IC welding feet automatically by identifying ways and　jointing welding. It is very sensitive through analyzing pictures. It has lower requirement for location accuracy of IC. It can inspect IC components which are placed by hand.

Features:

1. Stable transportation system: With AC servo motor system, guide rail and screw rod are THK products from Japan.
2. Positioning automatically without CAD data: The software can find components and programs according the chosen ways without CAD data of PCB.
3. Special light technology: LED 3 colors 3 angles light source (4 colors can be chosen)
4. Strong study function automatically: All kinds of specification components don’t be disposal specially, they can be study within　components frame. SRT-VT***0 software can disposal automatically according to different components. Solder tin study and IC welding feet study are finished automatically. It will take less　than *0 minutes.
5. Simple manufacture environment requirement: No need to set special components software, encapsulation software and others, the X and Y　coordinates and BOM of PCB are OK.
6. Intelligent study: The system can get location parameter of IC feet and is able to modify parameters in the program automatically as well for making testing data more general. It can reduce injustice and improves the accuracy.

Technical Parameter:

PCB size: *0x*0mm - **0x**0mm
Thickness range: 0.5 - 4mm
Height of PCB: +/- *0mm
Min component: ***1/ possibility of tailor made ****5
Transmission: Servo motor + ball bearing screw rod
Testing items: Missing, wrong, disoriented components, error position observe, damages, polarity errors, insufficient solder, over solder, jointing solder, IC solder, chromatic circle testing, OCR word identify, bar codes and many more.
Max speed: *4cm2/s - *0cm2/s
Camera: CCD digital camera head
Identify bar code: Code*9, Code**8, Inter leaved*0F5, EAN*2, PDF***7, Data Matrix
Linear ground distance height: **0 - ***0mm
Communication device at front and rear: SMEMA standard or tailor-made.
Operation system: Windows XP/ ***0
Power supply: AC**0V, *0Hz
Environment: 5% - *0%
Height of platform: *0mm
Weight: **0kg
Dimension: **7x**0x***0mm

Optional: Testing result printer, SPC module, offline program software, repair station.